In a controlled environment, temperature and humidity are part of the product
Particle count classifies a clean room. It is not the whole specification, and the rest of it is built into the walls.
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ISO 14644-1 sorts clean rooms into nine classes by how many airborne particles a cubic meter is allowed to contain. At half a micron and larger, an ISO 5 room is held to 3,520 particles per cubic meter, an ISO 7 room to 352,000, an ISO 8 room to 3,520,000. Those numbers are what people quote. They are not what most rooms actually fail on.
The standard's own definition says more than the class does
ISO 14644-1 defines a clean room as one where airborne particle concentration is controlled and which is constructed and used to minimize the introduction, generation and retention of particles — and in which other relevant parameters, such as temperature, humidity and pressure, are controlled as necessary.
That last clause is the part that becomes a building problem. In practice these rooms run in a fairly narrow envelope, commonly 18 to 22 °C and 30 to 60 percent relative humidity, though that is normal practice rather than a clause of the standard. Holding it is a job for the enclosure as much as the air handler.
Where static stops being a bench problem
In electronic assembly the humidity number is not about comfort. ANSI/ESD S20.20 requires a written control program, defined ESD Protected Areas, personnel grounding, ESD-safe work surfaces, ionization where needed, and a documented verification plan. Flooring is explicitly part of that control set, with resistance requirements of its own.
The 2021 revision ties qualification of on-site control items to the lowest relative humidity on the site, which moves humidity out of the process engineer's column and into the building's. A room that dries out seasonally is a room whose ESD program was qualified against a condition it no longer has.
Where electrostatic behavior matters to what is being built, the panel surface can be specified for it. That is a decision made with the process in mind, at the same time as the room, rather than added to it afterward.
The same envelope, a long way from food
Laser and water-jet cells. Electronic assembly. Specialty and laminated glass. Pharmaceutical, biotech and life-science space. Packaging lines and X-ray inspection. Robotics cells that have to sit at a set temperature to run repeatably.
What these have in common is not the industry. It is that an inconsistent environment shows up later as inconsistent product, and by the time it does it is a quality problem with a building cause.
Say what the room has to hold and what cannot get into it. That is enough to start specifying the envelope.
Sources
Every figure above comes from one of these, with its publisher and date so you can check it. Our own experience — the failure modes and the selection decisions — is ours, and is not sourced to anybody else.
- ISO 14644-1:2015 — Classification of air cleanliness by particle concentration — International Organization for Standardization, 2015
- An Overview of ANSI/ESD S20.20 — EOS/ESD Association, 2021 revision
D.W. Ross Company — Building envelopes that have to hold a temperature, from Cleveland, since 1921. These notes come out of our own projects.
Where this applies
Got a room that is not behaving?
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